How to Sustain a Lean Culture in Manufacturing & Supply Chain

Cerasis

Today I will discuss how a company can sustain a lean culture once they have implemented lean practices in order to achieve continuous improvement. Your company has started the lean journey, but how do you sustain it? Lean Culture by Creating "Standard Work".

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Lean Training

LeanCor

Does lean training turn your team to problem solvers? In an introductory lean workshop last week in t he Silicon Valley, one of my participants asked me: “You have seen a lot of lean transformations in your career –what is the one thing that turns someone from a lean skeptic to a lean believer and lean problem solver? Can lean training alone do the trick?”. What is the secret to lean transformation?

Lean Transportation: Are you Using Lean Thinking for Transportation Management? If not, Why?

Cerasis

Lean is a new way of doing business. For shippers, culture and behavior have to change to apply Lean Transportation thinking. Lean thinking focuses on the elimination of all waste (where waste is defined as any non-value added process) and bringing value to the customer , beyond the customer’s expectations. The “Them (company leadership) versus Us (shop floor associates)” mentality also needs to change for Lean Transportation to " WE.

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Three Ways Leaders Create Lean

synchrono

Three Ways Leaders Create Lean. Relentless” leadership and team empowerment drive lean change. For those of you who have not, this is important – leadership is the single most important component to lean success. .

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Do Lean and Six Sigma have a place in tomorrow’s supply chain?

The Network Effect

Before I answer the title question, let’s have a quick refresher on what exactly Lean and Six Sigma are. The technique later evolved into the Six Sigma business strategy driven through innovations by Motorola and General Electric.

Encouraging (Lean) Innovation in Supply Chain Management

All Things Supply Chain

The book is called The Lean Startup and … Continue reading → General Inventory management innovation startups supply chain entrepreneursDid you know that an entire book covering the best way to manage a startup business was written based on key learnings from the supply chain industry, or more specifically, manufacturing processes?

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Customer Experience Driving Innovation for High-Performing Companies

Talking Logistics

Editor’s Note: The following is an excerpt of a research report published last week , “Competing on Customer Experience: The Driving Force Behind Supply Chain Innovation.” Customer Experience: A Bigger Focus for High-Performing and Innovator Companies.

Collaborative Supply Chain Innovation: Bringing Solutions to Market Faster

Talking Logistics

In supply chain and logistics, there’s always a new problem to solve or a new opportunity to go after, which often involves some form of innovation — whether it’s a process innovation, a technology innovation, or both.

Warehouse Cost Reductions: 3 Understandings Driven By Inventory Management & Lean Principles

Cerasis

In order to avoid excess inventory and keep your business lean, you must understand the pace of movement of each product. Understand Lean Principles and How to Use them to Cut Out "Waste". Top Management must commit and focus on Lean. Lean is a new way of doing business.

Does Lean Leveling Reduce Shipment Variability?

Supply Chain @ MIT

Featured Strategy innovative order policy lean in inventory management managing order volatility MIT Supply Chain Management master's program SCM thesis

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Enabling Innovation Groups To Sell More Effectively to Operations Leaders

ThroughPut

We do it throughout entire industries, enabling leaders to smooth-out their Supply Chains, lean-out their Logistics, optimize their Operations, and maximize their Manufacturing throughput, all with their existing teams and often disaggregated data sources. Don’t give Innovation Groups budgets.

Innovative Approaches to Supply Chain Risk

Kinaxis

Efficiency programs like lean drove us to reduce suppliers and cut inventory. by John Westerveld Imagine yourself in this scenario; You wake up at the usual time, and over coffee, you review the news. As you flip through the articles on your iPad, you see it. A major earthquake in Taiwan.

How Do You Change Behavior in Organizations?

LeanCor

Our weekly Executive Spotlight Blog Series will showcase business leaders' perspectives on real issues facing our industry, and the lean best practices that help improve supply chains and grow organizations. Lean Leadership supply chain advancement supply chain insights

What’s Wrong with Continuous Improvement Programs in Logistics?

Consumer Goods Logistics

Supply Chain Challenges Logistics Innovation Lean WarehousingLip Service. According to Merriam-Webster, it’s a belief “expressed in words but not backed by deeds.”. There’s a lot of that going on when it comes to programs for continuous improvement in logistics.

Small Yet Mighty Thoughts on Innovation

QAD

Companies often believe that innovation must encompass sweeping changes to product lines or methods, but the Oxford American Dictionary defines it as “changes in something established, especially by introducing new methods, ideas or products.” Does Innovation Work in Any Industry?

Going Lean? Don’t Leave Money on the Table

Logility

The prophets of lean manufacturing methods usually scorn planning systems. With Lean, all is well…except for a couple of significant challenges that have to be dealt with. The simple lean approach is to push these buffers onto vendors or distributors.

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2nd Annual Global Supply Chain & Innovation Summit

Supply Chain Movement

2nd Global Supply Chain & Innovation Summit. URL: c-parity.com/CP/2nd-annual-global-supply-chain-innovation-summit/. Innovation in Supply Chain Trends for Driving Business Improvement. Supply Chains and Supply Chain Management are at the heart of addressing this challenge, but the traditional “cost cutting” mentality is no longer sufficient where greater value add is sought and lean is the new norm. But what does supply chain innovation mean?

The Next Frontier of Supply Chain Innovation: Analytics, LEAN and the Power of Big Data

Inbound Logistics

The confluence of faster data access, better analytical tools, and data-driven business decisions, make it more likely that future supply chain optimization will be continuous

Customer Service: The Source of Supply Chain Innovation

The Logistics of Logistics

Customer Service: The Source of Supply Chain Innovation. In December’s issue of InBound, editor Keith Biondi cited customer service as the source for supply chain innovation. Some examples of some popular BPR tools are LEAN, Lean Six Sigma, Value Stream Mapping, etc. Customer Service: The Real Source of SCM Innovation. That’s what drives change, innovation and, ultimately, success. H ow You Can Drive SCM Innovation in Your Business.

Focused Innovation for Market Success

QAD

People are often confounded about innovation, claiming that you can’t program ideas. The reality is that you can, by applying focused innovation techniques, and it all starts with understanding your customers’ needs. Answering that question is the first step to focused innovation.

4 Innovative Supply Chain Management Techniques

AFFLINK

Innovation is at the heart of many kinds of success. For supply chain management, innovation means making a business more efficient by improving the way inventory and logistics are handled.

36 innovative companies re-inventing and rethinking supply chain and logistics

6 River Systems

These 36 innovative companies have figured out how to hack their operations, gaining some financial or media recognition for their methods. Kick back, be inspired and happy innovating. The company’s growth, driven by customer demand, is supported by a lean business model.

Navigating Automotive Disruption: Eliminate Bottlenecks in your Supply Chain and Lean-out Operations to free-up Working Capital for R&D

ThroughPut

Of course, data may be “the new oil”, but if not refined properly through analysis, and not put into the right tank for action by domain experts, then it’s never going to propel the motors of corporate innovation forward.

Lean and Green Supply Chain Initiatives Can Be Complimentary

ModusLink Corporation

Previous commentaries on Value Unchained noted a recent University of Tennessee research study, “Green, Lean and Global Supply Chain Strategies.” In the posting, Beyond the Research Part Three: Green and Lean Global Supply Chain Strategies , the researchers at the University of Tennessee made a rather important observation. The concept of lean initiatives has been around for quite some time, and is well understood among many functional teams. A guest post by Bob Ferrari.

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What is the Best Lean Book?

Supply Chain Opz

We rank top lean manufacturing books based on lean tools, popularity, industry awards and endorsements from business leaders to find best lean books to read. Background Lean thinking concept has been adopted by companies of all sizes in virtually all industries. Today lean thinking concept is behind the innovation to create radically successful businesses around the world. Then, we check if each book on lean gets positive reviews or industry awards.

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The Future of Energy for Manufacturing!

Supply Chain Game Changer

Programs such as Lean have become a popular means to develop a culture of simplification and constant improvement. Although Lean principles provide an excellent basis for managing energy costs, such costs are often left out of an efficiency drive… Why is that? Subscribe Here!

Three Cool Technologies

Supply Chain Shaman

“ DDMRP A Repackaging of Lean and JIT from Shaun Snapp . I like best-of-breed innovators especially those with deep math and a passion for what they do. Driving supply chain innovation is hard. This is why I have a soft spot in my heart for technology innovators.

The Next Frontier of Supply Chain Innovation: Analytics, LEAN and the Power of Big Data

Inbound Logistics

The confluence of faster data access, better analytical tools, and data-driven business decisions, make it more likely that future supply chain optimization will be continuous

5 Keys to Implementing Improvement Initiatives

The Logistics of Logistics

My particular improvement soapbox is Lean Management with some Six Sigma thrown in for good measure. The principles can be applied to anything, just like Lean and Six Sigma. He states that innovation is really just a remix of existing parts. Believe it or not Toyota DIDN’T invent Lean. Implementing Lean, or Six Sigma, or Agile, or any other improvement tool requires learning, practice, revelation, realization, and modification.

3 Technologies Transforming Modern Manufacturing Techniques

USC Consulting Group

The U.S. economy is experiencing a period of job growth. The unemployment rate is at a low last seen more than 50 years ago , according to government data, and millions of jobs have been created since 2016, approximately 2.6 million of which were added to payrolls in 2018 alone.

AGCO: Driving a Digital Manufacturing Transformation

Supply Chain Shaman

When her employees kept breaking their tablets on the production floor, Peggy used lean-production thought processes to innovate for new answers. AGCO’s culture of innovation policy deployment enabled employees to pioneer a technology solution for manufacturing.

Agile retailing: new ways to manage uncertainty, disruption and innovation

RELEX Solutions

The real opportunity for retailers of all sizes is to grow by leading innovation and causing disruption. The real opportunity for retailers of all sizes is to grow by leading innovation and causing disruption. Agile adaptation is a defensive strategy, but agile innovation is aggressive.

Using RFID Two Bin Kanban at the University of Chicago Medical Center: Healthcare Analytics Innovation!

Supply Chain View from the Field

Jon came from a background in distribution, procurement, and logistics at Delphi and Honda, and knew that this was a perfect approach for building a lean supply system. He also wondered if it were possible to apply the principles of lean production and just-in-time to the healthcare environment. Forecasting Global Distribution Healthcare Supply Management Logistics Retail Logistics Supply chain analytics Supply Chain Innovation Supply Chain Management

The Ins and Outs of Manufacturing Around the Holidays

USC Consulting Group

Manufacturers can fight back against these operational roadblocks by planning ahead and introducing innovative solutions such flexible shifts, which can bolster employee engagement and retention.

Why data intelligence is crucial to the business success of today’s fashion companies

Pivot88

The overall consensus about these technologies is that they possess the potential to bring a disruption and lead innovation. Blog Analytics Artificial Intelligence Data Data Intelligence Machine Leaning pivot88 supply chain

The Top Dozen Supply Chain Innovations of All-Time

Operations and Supply Chain Management

The Top Dozen Supply Chain Innovations of All-Time I am very keen on the subject of supply chain innovation right now, for a variety of reasons. First, CEOs across the globe are putting innovation as the top or near top priority for the companies they run. It’s pretty simple why: innovation is what drives the growth and attractive margins. Supply chain in turn obviously has a key role to play in overall corporate/product innovation. First Thoughts.

Top Trends in Luxury Brands That Will Influence the Future of Your Supply Chain

DynaSys

How do the major luxury brands remain agile while meeting the demand for innovation, hyper customization and permanent immediacy? Featured Market trends Albatross China Consumer Goods Consumer Products CPG Customization Deloitte Generation Y Leane Bourgon Luxury Millenials Supply Chain